Streamlining Success: How One Employee’s Innovation Transformed Our Operations 3 Apr 2025, 4:10 pm

At Kymera International, safety, innovation and continuous improvement are at the heart of everything we do. This commitment is exemplified by our employees, who consistently strive to make our processes more efficient, safer, and more effective. Today, we want to shine a spotlight on one of our outstanding team members, Anthony Wright, from our AmeriTi Manufacturing facility, whose ingenuity has made a significant impact on our operations.

Anthony demonstrated his dedication to Kymera’s core values—Safety, Continuous Improvement, and LEAN Thinking—by proposing an innovative solution that has not only streamlined our processes, but also enhanced the well-being of his colleagues. Recognizing an opportunity to improve efficiency, Anthony devised a simple yet effective modification to our Ferrotitanium mold filling station. By inserting a tray under the station, he successfully captured material scrap, drastically reducing the need for manual shoveling to clean out overflow pits.

The results of Anthony’s idea speak for themselves. What once required a team of four people, six to eight hours of labor, now only takes one person just one hour to complete. This not only reduces operational costs, but also alleviates the ergonomic and physical strain on our employees. Anthony’s initiative is a shining example of how one individual’s creativity and commitment to improvement can make a lasting difference.

Anthony’s journey didn’t end with just a suggestion. He collaborated closely with management, the safety team, and our maintenance fabrication group to bring his idea to life. His hands-on approach and determination to see the project through to completion embody the spirit of collaboration and teamwork that drives Kymera International forward.

We extend our deepest appreciation to Anthony for his dedication, creativity, and willingness to share his insights. His contributions have made a tangible difference in our operations and have set a powerful example for others to follow. Thank you, Anthony, for your commitment to excellence—you’ve truly made a positive impact on our team and our company!

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The Medical Market and the Role of Advanced Materials in Orthopedics 20 Feb 2025, 6:12 pm

The global orthopedic market experienced steady growth in 2024, expanding by approximately 5% to reach $61.9 billion worldwide. With an aging population, continuous technological advancements, and a growing number of patients seeking orthopedic procedures, this market is poised for sustained expansion, with projected growth rates in the 4% range in the coming years.

Among the key drivers of this market are joint replacements, particularly hip and knee implants, which have outperformed other orthopedic product segments. Knee replacements have shown double-digit growth in international markets, while hip replacement procedures in the U.S. have maintained steady mid-to-upper single-digit increases since 2020. However, despite the strong demand, some orthopedic manufacturers are dealing with over-inventoried positions, affecting supply chain dynamics.

The Role of Titanium in Orthopedic Implants

Titanium remains the preferred material for orthopedic applications, offering a unique combination of biocompatibility, strength, and durability. Its widespread use in joint replacements—particularly hip and knee implants—can be attributed to several key advantages:

1. Biocompatibility

Titanium integrates well with human tissue, reducing the risk of rejection or adverse reactions. Its ability to seamlessly fuse with surrounding bone makes it ideal for long-term implant stability.

2. Corrosion Resistance

Unlike other metals, titanium forms a protective oxide layer on its surface, preventing corrosion from bodily fluids and ensuring longevity inside the body.

3. Strength-to-Weight Ratio

Titanium’s lightweight nature compared to stainless steel and cobalt-chromium alloys reduces stress on surrounding bones and tissues, making it ideal for load-bearing joints.

4. Osseointegration

The ability of bone tissue to fuse with titanium implants improves implant stability and reduces the likelihood of revision surgeries.

5. Fatigue Resistance

Since orthopedic implants endure repetitive stress from movement, titanium’s high fatigue resistance ensures long-term durability and reliability.

6. Hypoallergenic Properties

Unlike materials that contain nickel, which can trigger allergic reactions, titanium is hypoallergenic, making it a safer choice for a broader patient population.

7. Versatility and Customization

Advances in 3D printing have enabled the creation of customized titanium implants, improving patient outcomes through tailored designs that enhance function and comfort.

Tantalum vs. Titanium: A Comparative Analysis

While titanium remains the dominant material in orthopedic applications, tantalum has emerged as an alternative in specific scenarios, particularly for complex revision surgeries and cases involving poor bone quality. The following comparison highlights the strengths of each material:

Key Benefits of Tantalum Over Titanium

• Superior Bone Ingrowth – Tantalum’s natural porosity enhances osseointegration, making it ideal for revision surgeries and trauma cases.
• Better Elasticity – Tantalum’s flexibility more closely mimics natural bone, reducing stress shielding and improving load transfer.
• Higher Fatigue Resistance – It outperforms titanium in terms of mechanical stress resistance, particularly for load-bearing applications.

Why Titanium Remains the Preferred Choice

Despite tantalum’s advantages in select applications, titanium remains the go-to material for most orthopedic implants due to its:

• Cost-effectiveness and availability – Titanium is significantly cheaper and easier to produce than tantalum.
• Lightweight and strong properties – Making it ideal for knee and hip replacements where weight reduction is crucial.
• Versatility – Titanium is used in a wide range of implants, and advancements in 3D printing allow for porous structures that enhance osseointegration.

When is Tantalum the Better Choice?

• Complex revision surgeries, especially for patients with severe bone loss.
• Spinal fusion and trauma cases, where enhanced bone ingrowth is critical.
• Patients with poor bone quality, such as those with osteoporosis.

Conclusion: A Future Shaped by Advanced Materials

The orthopedic industry is evolving with technological advancements and patient-specific solutions driving improvements in surgical outcomes. While titanium remains the leading choice for joint replacements, tantalum’s specialized benefits are gaining traction in niche applications where enhanced osseointegration is necessary.

At Kymera International, we specialize in providing high-performance titanium and tantalum materials for the medical industry. With our expertise in powder metallurgy, precision manufacturing, and material innovation, we are committed to delivering cutting-edge solutions that improve patient outcomes and advance the future of orthopedic implants.

For more insights into the role of advanced materials in the medical field, stay tuned for updates from Kymera International.

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Kymera International Earns EcoVadis Silver Rating for Global Manufacturing Facilities 13 Feb 2025, 3:39 pm

At Kymera International, our commitment to quality, innovation, and sustainability is at the core of everything we do. We are proud to announce that all of our manufacturing plants worldwide have been awarded the prestigious EcoVadis Silver rating, placing us in the top 15% of companies globally for our environmental, social, and ethical performance.

A Testament to Our Commitment

The EcoVadis rating system evaluates companies based on a rigorous set of criteria spanning environmental impact, labor and human rights, ethics, and sustainable procurement. Achieving a Silver rating underscores our ongoing efforts to integrate responsible business practices across our operations while continuously striving for improvement.

Leading Through Sustainable Innovation

Kymera International has long been dedicated to developing high-performance materials while minimizing our environmental footprint. By working closely with our customers, we craft tailored solutions that address specific industry challenges while ensuring our processes align with sustainable production practices. Our teams are continually refining our methods to enhance efficiency, reduce waste, and lower carbon emissions.

Driving Responsible Manufacturing

Sustainability is more than a goal; it is a guiding principle that informs our decisions and strategies. We invest in state-of-the-art technology and processes that support cleaner production, responsible sourcing, and ethical labor practices. From raw material selection to final product delivery, we remain committed to minimizing our impact on the planet while maximizing value for our customers and stakeholders.

Looking Ahead

Earning the EcoVadis Silver rating is a significant milestone, but our journey doesn’t stop here. We are continuously exploring new ways to enhance our sustainability initiatives, improve our operations, and lead by example within our industry. We remain steadfast in our mission to balance innovation with environmental and social responsibility.

We are grateful to our employees, partners, and customers for their ongoing support as we work towards a more sustainable future together. Stay tuned for more updates as we continue to make strides in responsible manufacturing and corporate stewardship.

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Experience Cleaner, Healthier Showers with KDF®-Enhanced Shower Heads 29 Jan 2025, 5:40 pm

In today’s fast-paced world, your shower isn’t just a daily necessity—it’s a moment to refresh and rejuvenate. But did you know the quality of your water can significantly impact this experience? Harmful substances like chlorine, scale, hard-water minerals, and other impurities are often present in the water supply, and they can wreak havoc on your skin, hair, and overall health.

That’s why the shower heads featured in Forbes’ latest article on the Best Filtered Shower Heads of 2025 are so noteworthy. What do all eight of these top-rated shower heads have in common? They each rely on KDF® Process Media for superior filtration.

Why KDF® Process Media Stands Out

KDF® Process Media is an advanced filtration technology that effectively reduces contaminants, ensuring your shower water is clean, safe, and gentle on your skin and hair. Here’s why KDF® is the filtration powerhouse of choice:

1. Chlorine Removal: Chlorine is often added to municipal water supplies as a disinfectant, but it can dry out your skin and hair, and even contribute to irritation. KDF®’s redox (reduction-oxidation) reaction removes chlorine effectively, transforming it into harmless, water-soluble chloride.
2. Scale Reduction: Hard water minerals, such as calcium and magnesium, can leave stubborn deposits on your shower fixtures and make your hair and skin feel dry and brittle. KDF® media inhibits scale buildup, keeping your shower clean and your water soft.
3. Heavy Metal Filtration: KDF® efficiently reduces harmful heavy metals like lead, mercury, and iron that can sometimes make their way into your water supply. This not only protects your skin and hair but also improves the water’s taste and smell.
4. Bacteria Control: Unlike other filtration methods, KDF® has antimicrobial properties, helping to prevent the growth of bacteria, algae, and fungi inside your shower head. This ensures your shower remains a hygienic space.

Elevate Your Shower Experience

The eight shower heads highlighted by Forbes incorporate KDF® technology to provide a luxurious, spa-like experience while safeguarding your health. These models cater to a variety of needs, from high-pressure rain shower heads to handheld options with multiple spray settings, all while delivering the benefits of cleaner, purified water.

Using a KDF®-enhanced shower head not only enhances your daily routine but also supports long-term health benefits. Imagine stepping out of the shower with softer skin, shinier hair, and the confidence that you’re minimizing your exposure to harmful substances—all thanks to the innovative power of KDF®.

The KDF® Advantage: Trusted by the Best

KDF® Process Media isn’t just a buzzword; it’s a trusted technology utilized by leading manufacturers who prioritize quality and performance. Its inclusion in all eight of Forbes’ top showerhead picks underscores its unparalleled efficacy and the confidence leading brands place in it.

When you choose a showerhead with KDF® technology, you’re not just buying a product—you’re investing in a cleaner, healthier lifestyle. Say goodbye to harsh chemicals, hard water, and impurities, and embrace a refreshing, revitalizing shower every day.

Ready to Upgrade?

If you’re in the market for a new shower head, look for models that feature KDF® Process Media—the gold standard in water filtration. Your skin, hair, and overall wellness will thank you.

To learn more about how KDF® technology works and why it’s the go-to choice for water filtration, visit our website or explore the full Forbes article here.

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Industry Insights from Kymera International’s Meta Ceramics Team 17 Jan 2025, 5:35 pm

Silicon Carbide’s Transformative Role in the Semiconductor Industry

The semiconductor industry is undergoing rapid transformation, driven by the demand for more efficient, reliable, and sustainable solutions. Silicon Carbide (SiC) is at the forefront of this shift, offering groundbreaking advantages that are redefining how semiconductors are designed and manufactured. With its advanced portfolio of high-purity SiC products, our Meta Ceramics team is positioned as a leader in this dynamic market.

The Strategic Importance of Silicon Carbide

Silicon carbide’s unique properties—high thermal conductivity, chemical stability, and durability—make it indispensable for two primary applications:

1. SiC Wafer Production: Ultra-high-purity SiC powders, such as Kymera’s SIKA® e-SiC 5N, are critical for growing SiC crystals used in advanced wafer fabrication.
2. Semiconductor Processing Components: From wafer carriers to reactor fixtures, SiC components enhance efficiency in silicon-based semiconductor manufacturing processes.

Electric Vehicles: A Catalyst for SiC Growth 

Electric vehicles (EVs) are driving SiC adoption at an unprecedented rate. SiC-based semiconductors enable longer driving ranges, faster charging times, and improved power efficiency, making them essential for EV manufacturers. EV adoption is projected to dominate SiC market growth through 2028, with infrastructure for EV charging experiencing rapid expansion. Despite regional variations in EV adoption and slowing growth rates, EV sales still posted record highs last year. Kymera International is poised to support the expanding supply chain as manufacturers balance technological advancements with maintaining high-quality output. Kymera’s SIKA® e-SiC product portfolio is tailored to meet industry demands for high-purity materials at scale.

Growth and Innovation in Semiconductor Markets

The global semiconductor market is projected to experience continued growth and momentum in 2025, driven by advancements in AI, high-performance computing, and automotive applications. Kymera is actively contributing to this growth by enabling next-generation technologies through its customizable SiC and ceramic coating solutions.

Partner with Kymera International 

As a trusted supplier to leading semiconductor equipment manufacturers, Kymera International is committed to delivering high-quality, reliable SiC materials that drive innovation and efficiency. Contact us to learn more about how we can support your semiconductor manufacturing needs.

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Kymera International Acquires Coating Center Castrop GmbH 2 Dec 2024, 10:42 am

Kymera expands Surface Technologies footprint in Europe, furthering customer access to advanced thermal spray solutions

Research Triangle Park, NC, USA – December 2, 2024 – Kymera International (“Kymera”), a global leading specialty materials and surface technologies company, announced today the successful acquisition of Coating Center Castrop GmbH (“CCC”), a comprehensive thermal spray and precision machining company providing complete design, fabrication and finish machining solutions for the aerospace, marine propulsion, pharmaceutical and general industrial markets. Located in Castrop-Rauxel, Germany, CCC provides its European customers with advanced engineering and thermal spray service applications that mitigate the impact of extreme wear on high-value components. 

This strategic acquisition strengthens Kymera’s position in the thermal spray services market, bringing significant benefit to both companies through the expansion of technological capabilities and a broadened global footprint that now includes the U.S., Canada and Germany. The addition of CCC brings advanced component engineering, fabrication and CNC machining capabilities to Kymera’s Surface Technologies business and a European HaloJet ID HVOF service center, enabling localized aerospace landing gear service to key customers in the region. 

“Kymera’s Surface Technologies business is differentiated by our ability to provide high-performing, comprehensive and customized thermal spray solutions with superior service and support,” says Barton White, CEO of Kymera International. “The acquisition of CCC further solidifies our ability to provide regional service on a global scale and support our strategic growth initiatives in the aerospace industry with our HaloJet ID HVOFTM technology.” 

“The acquisition of CCC helps to accelerate the trajectory of Kymera’s Surface Technologies business,” adds Adam Shebitz, Partner and Head of Industrials at Palladium Equity Partners. “We expect its ideally located German footprint will unlock future growth within the European aerospace sector, enabling the expansion of Kymera’s HaloJet technology.” 

“We are happy to have found a partner in Kymera who will continue on our path and complement it with further innovative spray technologies,” comments the CCC team. “This will enable us to offer our customers an even broader range of coating processes and services.” 

The terms of the transaction were not disclosed. 

About Kymera International 

Kymera International, through acquisitions, can trace its roots back to the 1800’s. Today, Kymera International is a U.S. owned, leading global developer and manufacturer of advanced specialty materials and high-performance surface coatings. Kymera sells its technically developed products into a wide variety of end markets, including aerospace, defense, medical, electronics, chemical, specialty auto, additive manufacturing, and numerous industrial applications. Kymera International has manufacturing facilities in the U.S, Canada, Australia, Europe, UK, Asia and Brazil. For more information, visit www.kymerainternational.com. 

About Coating Center Castrop GmbH 

Founded in 1999, CCC offers robust wear and corrosion-resistant surface solutions for a variety of industries. With operations in Castrop-Rauxel, Germany, CCC provides HVOF, plasma, wire and powder flame, and arc spray coatings, in addition to engineering, design, fabrication and machining solutions. For more information, visit www.coating-center.de. 

About Palladium Equity Partners, LLC 

Palladium is a middle market private equity firm with over $3 billion of assets under management. The firm seeks to acquire and grow companies in partnership with founders and experienced management teams by providing capital, strategic guidance and operational oversight. Since its founding in 1997, Palladium has invested in more than 220 companies (41 platforms and more than 180 add-ons). For more information, visit https://www.palladiumequity.com. 

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