Rugged Rubber Parts Solutions: Enhancing ATV Performance in Extreme Conditions 12 Mar 2025, 6:45 pm

For ATV/UTV engineers, the relentless pursuit of durability, performance, and innovation drives every design decision. While metal components have long been the standard, advancements in polymer science and manufacturing now offer compelling alternatives with custom-designed rubber and plastic parts. This article explores how these materials, when expertly engineered, can outperform metal in specific applications, enhance vehicle performance, and provide a competitive edge. 

The Advantages of Rubber and Plastics in ATVs/UTVs 

Weight Reduction & Improved Fuel Efficiency

The Benefit: Replacing metal parts with precisely engineered plastic components significantly reduces overall vehicle weight. 

Why it Matters: Lighter ATVs/UTVs offer improved acceleration, handling, and fuel efficiency, all critical for both recreational riders and utility users. 

Examples: Consider replacing heavy metal engine/clutch covers or storage containers with durable, lightweight plastic alternatives. 

Enhanced Vibration Dampening & Noise Reduction

The Benefit: Rubber and plastic components possess inherent vibration-dampening properties superior to metal. 

Why it Matters: Reduced vibration translates to a more comfortable ride, less rider fatigue, and decreased stress on other vehicle components, extending their lifespan. Noise reduction enhances the overall user experience. 

Examples: Rubber bushings in suspension systems, rubber grommets for wiring harnesses, and even strategically placed plastic liners can significantly minimize vibration and noise. 

Corrosion Resistance & Longevity

The Benefit: Unlike metal, rubber and plastics are inherently resistant to corrosion from water, mud, chemicals, and other environmental factors encountered in off-road environments. 

Why it Matters: Corrosion resistance translates to a longer lifespan for your components and reduced maintenance costs. 

Examples: Plastic bumpers, liners, and custom-molded gaskets/seals maintain their integrity even under harsh conditions, ensuring reliable performance. 

Design Flexibility & Customization

The Benefit: Rubber and plastic molding offer unparalleled design freedom compared to metal fabrication. Complex shapes, integrated features, and intricate details can be achieved with greater ease and precision. 

Why it Matters: This allows for optimized part design tailored to specific functions and integration with other components. 

Examples: Consider custom-designed plastic mounting points for accessories, speaker, and lighting mounts, or ergonomically enhanced rubber buttons, switches, knobs, and dials. 

Impact Resistance & Energy Absorption: 

The Benefit: Certain plastics and rubber compounds can be engineered to absorb significant impact energy, protecting critical components and enhancing rider safety. 

Why it Matters: This is crucial in off-road environments where impacts from rocks, trees, and other obstacles are common. 

Examples: Plastic bumpers and strategically placed liners can act as energy-absorbing barriers, minimizing damage to the vehicle’s frame and components. 

Why Choose Custom-Designed Rubber and Plastic Parts? 

While off-the-shelf rubber and plastic parts may seem like a cost-effective solution, they often fall short in terms of performance and durability. Custom-designed parts, on the other hand, offer several key advantages: 

• Optimized Material Selection: Engineers can select the specific rubber or plastic compound that best meets the demands of the application, considering factors such as temperature resistance, chemical compatibility, UV exposure, and mechanical properties. 
• Precise Tolerances & Fit: Custom molding ensures a perfect fit and seamless integration with mating components, eliminating the risk of leaks, vibrations, or premature wear. 
• Enhanced Performance Characteristics: Custom designs can incorporate features that enhance performance, such as integrated ribs for added strength, optimized geometries for improved flow, or specialized surface textures for enhanced grip. 

Philpott Solutions: Your Partner in Polymer Innovation 

At Philpott Solutions, we understand the unique challenges faced by ATV/UTV engineers. We specialize in designing and manufacturing high-performance rubber and plastic parts that meet the rigorous demands of the off-road environment. 

Our Expertise

With decades of experience in polymer science and manufacturing, our team of engineers and technicians can help you optimize your designs, select the right materials, and ensure the highest levels of quality and performance. 

Our Capabilities

We offer a comprehensive range of services, including: 

• Material selection and testing 
• Design for manufacturability (DFM) analysis 
• Prototyping and validation 
• Injection molding, compression molding, transfer molding, cast urethanes and extrusions 
• Quality control and assurance 

Your Advantage

By partnering with Philpott Solutions, you gain access to cutting-edge technology, expert knowledge, and a commitment to excellence. We can help you: 

• Improve vehicle performance and durability 
• Reduce weight and fuel consumption 
• Enhance rider comfort and safety 
• Gain a competitive edge in the marketplace 

Rubber and plastic parts offer significant advantages over metal in many ATV/UTV applications. By partnering with a custom manufacturer like Philpott Solutions, you can unlock the full potential of these materials and create vehicles that are lighter, more durable, and more enjoyable to ride. Contact us today to discuss your specific needs and discover how we can help you enhance your ATV/UTV designs. 

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Selecting Custom Molded Rubber Parts Experts 13 Feb 2025, 2:20 pm

Finding the right supplier of custom molded rubber parts for your next project can be challenging. Beyond delivering parts made to the required specifications and quality levels, you need a supplier with a demonstrated ability to deliver an order on time and within budget; one who understands your needs and is willing to go the extra mile to ensure your total satisfaction.  

How Philpott Solutions Delivers   

While molded rubber parts are considered engineered commodities, producing them to custom specifications requires significant levels of expertise and knowledge. With 135 years of experience, Philpott Solutions is uniquely qualified to supply the custom molded rubber parts our customers desire. We started as a rubber hose and belting supplier and built our reputation one order at a time through the last century and into today. We have produced custom molded rubber parts for many industries, including automotive and heavy trucks, recreational vehicles (RV), trailers, construction equipment, chemical storage, foundry equipment, home goods, industrial production, fluid pumps, medical equipment, packaging, and more.  

Your Custom Molded Rubber Parts Experts  

When you place an order with Philpott Solutions for custom molded rubber parts you are assured of receiving the excellent care and service we have provided since 1889. Today, we offer compression, transfer, and injection molding via equipment ranging from 30 to 800-ton capacity. We provide proprietary rubber compounds and custom formulations for specific applications and will work with you to ensure our solutions meet your requirements.  

At Philpott Solutions, we begin by gaining a thorough understanding of your application, including environmental factors such as temperature, pressure, and exposure to chemicals. This approach enables us to suggest the optimum rubber material and design features to make sure the product works flawlessly in real-world conditions.  

Strong Product Development Partner 

While some suppliers may hesitate to accept smaller orders, we are committed to helping you to meet your required volumes. Additionally, we enjoy working with customers early in the development process to validate new product concepts, offering strong engineering support as needed. When venturing into new territory, partnering with a company that has over a century of experience in this field can be invaluable. We also pride ourselves on sharing our extensive network of sub-suppliers and contacts, helping customers navigate challenges and find specialized parts, components, and expertise to fulfill their orders. 

To learn more about Philpott Solutions and how our custom-molded rubber parts experts can handle your next order call (888) 267-2206 or contact us. Our project runs smoothly. We build long-term relationships with our customers by consistently delivering top-notch products and unparalleled support.

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Your Reliable Custom Rubber Molding Supplier 7 Nov 2024, 5:05 pm

When it comes to sourcing high-quality rubber components, choosing the right custom rubber molding supplier can make all the difference. 
 
Philpott Rubber offers a range of benefits that go beyond standard suppliers. With a commitment to precision engineering, material expertise, and customer-focused service, we deliver solutions tailored to your exact specifications. 

1. Customization Expertise 

At our core, we specialize in custom rubber molding, which means we create unique solutions for every customer. 
 
Whether you need gaskets, seals, bumpers, or highly specialized components, we collaborate with you from the initial design phase to the final product. Our engineers work closely with your team to understand your specific requirements, ensuring the product meets exact tolerances, functionality, and durability expectations. 

We don’t believe in a one-size-fits-all approach. Instead, our process begins with a comprehensive understanding of your application, including environmental factors such as temperature, pressure, and exposure to chemicals. This allows us to recommend the best rubber material and design features to ensure the product performs flawlessly under operating conditions. 

2. Material Selection and Expertise 

One of the most significant advantages of choosing a custom rubber supplier like us is our deep knowledge of rubber materials. We work with a wide range; 

• Open and closed cell sponge
• Solid (dense) rubber
• Fluoroelastomers, EPDM, Neoprene, Nitrile, Polyisoprene, Natural Rubber, SBR, Silicone
• FDA, AREMA, AMS, SAE, ASTM, AASHTO, UL and Military specifications available

Each material has distinct properties that make it ideal for specific applications. For example, silicone rubber is excellent for high-temperature applications, while nitrile is often preferred for its oil and fuel resistance. 

Our material selection process is rooted in performance. We don’t just provide off-the-shelf solutions; we assess the environment in which your rubber parts will operate and recommend the best material for long-term reliability and cost-effectiveness. By understanding the chemical composition, hardness (durometer), and elasticity of each material, we can ensure that the product meets or exceeds your performance expectations. 

3. Precision Manufacturing Processes 

Our custom rubber molding processes use the latest technology and machinery to guarantee high precision and consistency. We offer a range of molding techniques, including compression molding, injection molding, and transfer molding. Each method has specific benefits, and we help you choose the most appropriate one for your product based on factors like production volume, part complexity, and cost efficiency. 

For example, injection molding is ideal for high-volume production with tight tolerances, while compression molding is suited for larger, thicker parts. Transfer molding combines the benefits of both, making it perfect for more complex geometries. Our goal is to provide high-quality parts while minimizing waste and optimizing production time, resulting in cost savings for you. 

4. Quality Assurance and Testing 

At Philpott Rubber, quality assurance is a fundamental part of our process as a rubber parts supplier. We adhere to strict industry standards and offer comprehensive testing and inspection services to ensure every part meets the highest standards of durability, accuracy, and performance. 
 
Our quality control team conducts thorough inspections at every stage of production, using advanced testing equipment to measure dimensions, hardness, and tensile strength. 

We also provide environmental testing to simulate the conditions your product will face in real-world applications. Whether it’s exposure to extreme temperatures, UV radiation, or harsh chemicals, our testing process ensures your rubber components will last, giving you confidence in their reliability. 

5. Fast Turnaround and Flexibility 

Another key advantage of working with us is our ability to meet tight deadlines without compromising quality. Our flexible production capabilities allow us to accommodate both large and small orders with quick turnaround times. We understand that time-to-market is crucial in many industries, and we work diligently to ensure your parts are delivered on time. 

Additionally, our flexibility extends to revisions and adjustments. If your design needs modifications after the prototype phase, we can quickly make changes and produce updated samples to ensure your final product is exactly what you need. 

6. Cost-Effective Solutions 

Working with a custom rubber suppler might sound expensive, but our experience and efficient processes allow us to offer competitive pricing without sacrificing quality. By investing in the right tools, materials, and processes upfront, we can help you avoid costly errors and production delays later. Our team is committed to finding the most cost-effective way to produce your parts while maintaining the highest standards of excellence. 

7. Comprehensive Support 

Finally, we pride ourselves on our customer service. From the initial consultation to post-production support, our team is always available to answer questions, provide guidance, and ensure your project runs smoothly. We build long-term relationships with our customers by consistently delivering top-notch products and unparalleled support. 

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Exceptional Custom Rubber and Part Capabilities 7 Nov 2024, 3:47 pm

Finding a partner able (and willing) to take on your custom rubber or plastic part project can be tough, especially if it’s a low-volume order. Most manufacturers seek high-volume work and consider custom projects a distraction. Such players may charge significantly more for low-volume custom work because it disrupts their normal routines. They rarely offer the support custom part projects require regarding advice, engineering, sourcing, and even feasibility studies.   

Appreciating the Philpott difference 

Philpott Solutions stands apart from other rubber and plastic part manufacturers by offering full-service custom part capabilities focused on giving customers the quality and service they need. Our broad experience and expertise in the automotive aftermarket and many other industries give customers the confidence they need to complete their projects successfully.  

Founded 135 years ago, Philpott has endured by determining what their customers need and delivering it on-time and cost-effectively. We take pride in bringing the same care and attention to limited-run aftermarket products that other players only give to high-volume products.  

While small volumes in the OEM automotive industry are usually in the 50,000-unit range, Philpott is comfortable working with customers seeking volumes as low as a few thousand units. The company will work with customers during the design phase to validate unproven products. In addition to strong engineering support, many customers note the vast network of sub-suppliers Philpott brings to the table. The company willingly shares the power of our network to solve problems, informing customers where they can get, for example, threaded inserts and other complimentary parts and components needed to complete their projects.  

Castino acquisition brings new capabilities 

A recent addition to Philpott’s custom part capabilities is the acquisition of Castino, an injection molding manufacturer with strong positions in the OEM automotive industry. Castino brings new possibilities to Philpott, endowing the company with a wider variety of manufacturing resources including tool-building capabilities. This move enables us to become a “one-stop-shop” for customers seeking plastic, rubber, or cast urethane products in either large or smaller volumes.  

While Philpott expects continued growth in Castino’s core automotive OEM market, we are also exploring other markets its acquisition could support with our molding capabilities. These could include Philpott’s core markets outside of automotive, including plumbing, construction, packaging, agriculture, fluid power, and HVAC. 

Customer-driven service and growth

With similar cultures and ways of working, both Philpott and Castino focus on a “customer back” philosophy, which highlights the voice of the customer from the start of a project to its completion.  

To learn more about Philpott and our custom part capabilities, call (888) 267-2206 or contact us.

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Custom Made Rubber Parts 27 Jun 2024, 3:25 pm

Philpott Solutions Group’s Rubber & Plastics division specializes in custom-made rubber parts for customers that approach us with very specific requirements. 
 
The choice of manufacturing methods depends on factors such as part complexity, production volume, material properties, and cost considerations. 
 
We offer different processes, including rubber compression molding, rubber transfer molding, and rubber injection molding, with a focus on common materials like Fluoroelastomers, EPDM, Neoprene, Nitrile, Polyisoprene, Natural Rubber, Silicone, and SBR. 

Rubber Compression Molding 

In compression molding, a pre-measured amount of rubber material is placed into an open mold cavity. The mold is closed, and heat and pressure are applied to compress the rubber, forcing it to take the shape of the mold. 

Compression molding is often more cost-effective for small to medium production runs compared to other methods. This method is well-suited for manufacturing larger rubber parts. 

Rubber Transfer Molding 

Transfer molding combines elements of compression molding and injection molding. 

A rubber material is preheated and placed in a chamber (pot), and a plunger forces the material into a closed mold cavity. 

Our process allows for better control over material placement and distribution, leading to more precise custom-made rubber parts. Transfer molding is suitable for parts with intricate details and undercuts. 

Rubber Injection Molding 

In injection molding, the rubber material is heated to a molten state and injected into a closed mold under high pressure to ensure that the material completely fills the mold cavities. 

Injection molding provides high precision and is suitable for complex geometries, intricate details, and small parts. The process is highly efficient for large production runs due to fast cycle times. 

Common Materials 

Fluoroelastomers (FKM) 

Value: High resistance to chemicals, oils, and extreme temperatures, making them ideal for applications in harsh environments. 

EPDM (Ethylene Propylene Diene Monomer) 

Value: Excellent weather resistance, electrical insulation properties, and suitable for outdoor applications. 

Neoprene 

Value: Good resistance to oils, chemicals, and ozone, along with flexibility and durability. 

Nitrile (NBR) 

Value: Excellent oil and fuel resistance, making it commonly used in automotive and industrial applications. 

Polyisoprene (IR) 

Value: Natural rubber alternative with similar properties, offering good elasticity and resilience. 

Natural Rubber 

Value: High elasticity, resilience, and tear resistance, suitable for a wide range of applications. 

Styrene-Butadiene Rubber (SBR) 

Value: Good abrasion resistance and toughness, commonly used in tires and conveyor belts. 

Silicones 

Value: Good heat and cold resistance, electrical properties, and chemical stability. 

Philpott Solutions is the ideal manufacturing partner for companies looking for an experienced, reliable manufacturer. We can tailor processes to meet specific customer needs for custom made rubber parts. Our team understands the unique properties of different rubber materials, ensuring the selection of the most suitable material for the application. 

As a manufacturer, we follow stringent quality control measures to ensure the production of high-quality rubber parts that meet industry standards. We use the most cost-effective manufacturing method based on factors such as production volume, part complexity, and material requirements. By leveraging different molding processes, we achieve efficient production with minimal material waste and consistent part quality. 

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Plastic Injection Molding Parts Manufacturer 27 Jun 2024, 2:23 pm

Philpott Solutions Group Rubber & Plastics division specializes in plastic injection molding for small parts. 
 
Companies routinely turn to our company for diverse needs. Small part injection molding is a manufacturing method that involves producing small and intricate plastic parts through injection molding machines. This process is particularly suitable for the mass production of small, complex components with high precision and consistency. 
 
Here’s an overview of the key aspects and benefits associated with small part injection molding, especially when working with materials like ABS, Acetal (POM), Acrylic, Nylon, HDPE, LDPE, Polycarbonates, Polypropylene, Polystyrene, and PVC: 

Process Overview 

1. Material Selection: 

• The choice of material depends on the specific requirements of the part, including factors such as strength, flexibility, transparency, chemical resistance, and temperature stability. 

• Common materials include ABS for its toughness, Acetal for low friction and wear resistance, Acrylic for optical clarity, Nylon for high strength and durability, HDPE/LDPE for flexibility, Polycarbonates for impact resistance, Polypropylene for chemical resistance, and PVC for its versatility. 

2. Tooling and Mold Design: 

• Tooling and mold design play a crucial role in small part injection molding. Precision molds are created based on the CAD (Computer-Aided Design) models of the desired part. 

• The mold consists of two halves, an injection side, and an ejector side, and it must be designed to accommodate the specific characteristics of the chosen material. 

3. Injection Molding Machine: 

• The selected plastic material is heated to a molten state and injected into the mold cavity under high pressure. 

• The injection molding machine is equipped with a screw or plunger that pushes the molten material into the mold. 

4. Cooling and Solidification: 

• After injection, the mold is cooled to allow the plastic to solidify and take its shape. 

• Cooling time is carefully controlled to ensure proper part formation and minimize production cycle times. 

5. Ejection and Finishing: 

• Once the plastic has solidified, the mold is opened, and the finished part is ejected. 

• Secondary processes like trimming, machining, or surface finishing may be applied to meet specific design requirements. 

Benefits of Using a Plastic Injection Molding Parts Manufacturer like Philpott Rubber & Plastics 

1. High Precision and Consistency: 

• Injection molding ensures high precision, repeatability, and consistency in producing small parts with intricate details. 

2. Cost-Efficiency for Mass Production: 

• Once the molds are created, the cost per unit decreases significantly with higher production volumes and repeat orders. 

3. Wide Range of Material Options: 

• We support a variety of materials, providing flexibility to meet diverse application requirements.  

4. Complex Geometry and Design Flexibility: 

• Injection molding allows for the production of complex and detailed parts that may be challenging or costly using other manufacturing processes. 

5. Short Production Cycle: 

• Processes are generally fast, enabling a high production output in a relatively short amount of time, especially with reorders. 

6. Reduced Material Waste: 

• The process minimizes material waste, as excess material can be recycled and reused. 

7. Scalability: 

• Injection molding is easily scalable, making it suitable for both small and large production runs. 

8. Durability and Strength: 

• Depending on the material used, injection-molded parts can exhibit excellent durability, strength, and resistance to various environmental factors. 

By leveraging the expertise of a plastic injection molding parts manufacturer like our company, businesses can take advantage of these benefits to efficiently produce high-quality small plastic components for a wide range of applications. 

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Benefits of Custom Manufactured Rubber Products 27 Jun 2024, 2:11 pm

Philpott Solutions is a leading provider of custom manufactured rubber parts for industrial, commercial, automotive, and government markets. We tailor services for each customer’s Original Equipment Manufacturer (OEM) requirements. Additionally, we support our processes with a Quality Management System and ISO 9001 standards.  

There are numerous advantages to opting for custom-made rubber products, including: 

Perfect Fit and Functionality 

Precise Design: Customized products are designed to your exact specifications, ensuring a perfect fit and optimal functionality within your application. This eliminates compatibility issues and potential performance drawbacks associated with generic parts. 

Enhanced Performance: Tailored material selection and design features can improve product performance in terms of factors like durability, resistance to specific elements (heat, chemicals, etc.), and overall efficiency. 

Rubber Material Versatility 

Choose from a broad range of rubber materials like Fluoroelastomers, EPDM, Neoprene, Nitrile, Silicone, Polyisoprene, Natural Rubber, and SBR, each with unique properties suited for various applications. This allows for optimal material selection based on your specific needs and ensures maximum performance of custom manufactured rubber products. 

Production Methods 

Efficient Manufacturing: We use various production methods like rubber compression molding, rubber transfer molding, and rubber injection molding. Each method offers advantages in terms of production speed, complexity, and cost-effectiveness, ensuring the most suitable process for your project. 

Quality Control: We adhere to strict quality control procedures, guaranteeing consistent product quality and performance throughout your production run. 

Additional Advantages  

• Reduced Costs: In some cases, custom-made solutions can be more cost-effective especially when considering factors like reduced waste, improved performance, and extended product lifespan. 

• Improved Lead Times: Philpott Solutions can efficiently manage production schedules, potentially offering faster lead times compared to other companies. 

• Innovation and Design Support: Collaborating with a manufacturer like Philpott Solutions can unlock valuable design expertise and support, assisting you in optimizing your product design and material selection for best results. 

Customers rely on Philpott Solutions because of our extensive experience with custom-manufactured rubber products. We’re known for our material expertise, customization, cost-effectiveness, and quality assurance. By using different molding methods and a diverse range of rubber materials, we can meet the specific needs and deliver high-quality solutions for a wide array of applications. 

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Extruded Rubber Seals Manufacturer 24 Jan 2024, 2:57 pm

Extruded rubber seals play a unique role in thousands of products, from door seals on electric vehicles to watertight glazing seals for medical equipment. Extrusions are often manufactured in very long lengths via dies, unlike molded parts that are formed piece by piece. Customers have a choice of rubber or plastic with extrusions, depending on their specific application and requirements.

Philpott: The right choice

No matter what the application is, most companies seeking extruded rubber seals see Philpott Solutions as the right choice. “While you can vary the design of an extrusion or the material type based on application, there’s really no feasible alternative to an extrusion in many situations”, says Ron Stayer, vice president of sales and marketing with Philpott Solutions.

“Our customers will provide a preferred die profile for their application, and we work from that to provide a finished product solution,” says Ron, who notes molded solutions can be an alternative to extrusions for certain products. “Your other option is a molded solution, provided you can mold the product in the required size.”

The cost-effective solution

Products that lend themselves to the extrusion process will have a cost advantage over using a molding process. “Extrusion is a cost-effective option because you can produce it so quickly. The extrusion produces multiple feet per minute, while with molding it might take 20 to 40 minutes for each seal based on product design and material.”

Philpott provides comprehensive service to customers regarding extruded rubber seals, offering technical assistance where needed by its qualified sales team members. “We collaborate with our material supply partners to identify the compounds best suited for our customers’ unique applications,” says Ron. While Philpott’s customers are generally well-versed in the intricacies of extruded rubber seal production, sometimes they require Philpott’s expertise. “There are many times we’ve helped our customers work through multiple design iterations to get the performance outcome needed for the required product performance – sometimes the process from initial design to final application does not always go as planned, “this is where Philpott’s customer back philosophy and 130 plus years of business is on display as we are able to work with our customers to minimize the concept to final design timeframe”.

Delivering quality and service

The company also provides customers with value-added services from secondary splicing operations to inventory programs if needed. “We have stocking program options available for our customers to assist with working capital needs. Extrusions can sometimes be large volumes, and customers may not want those volumes in their inventory but want to access them quickly, so we’ll stock product for them.”

While cost is a major factor, quality also plays a key role in the selection of a rubber extrusion supplier. “Consistent quality should be a critical factor in supplier selection,” says Ron, “Our customers seek great service and value, along with quality. People love our customer service,” he adds. We’re responsive and nimble, and if we don’t have the answers they need right away, we get them very quickly. It’s one area that sets us apart.”

Contact us to learn more about Philpott Solutions’ extruded rubber seals and its other products.

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Injection Molded Products – What You Need to Know 22 Nov 2023, 2:43 pm

Companies routinely turn to our Rubber & Plastics division for all their injection molded parts needs. We’re known for our: 

• Responsiveness 
• Customer service 
• Design and engineering expertise 
• Ability to manufacture a wide range of products 
• Quality  
• On Time Delivery 
• Value 

Key advantages of injection molding: 

• Very fast cycle times 
• Less environmental impact 
• Low scrap 
• Tighter dimension tolerances 
• High precision parts
• High volume production
• Small, precise parts

We can handle diverse needs for a wide range of industries that routinely rely on our expertise. Here are just a few: 

• Medical 
• Automotive (OEM and Aftermarket) 
• Military 
• Agricultural 
• Sanitation wear 
• Sports 
• Power Tools/Hand Tools 

Injection Molding for Rubber and Plastic Parts

Injection molding is a manufacturing process for producing parts by injecting raw material into a mold cavity. The mold cavity is the negative image of the desired part, and the raw material fills the cavity and solidifies to form the part. Injection molding is used to produce a wide variety of parts, from small plastic toys to large automotive components. It is also used to produce rubber parts, such as gaskets, seals, and hoses. 

The injection molding process for rubber and plastic parts is very similar. However, there are some key differences. For example, rubber injection molding requires higher pressures and temperatures than plastic injection molding. This is because rubber is more viscous and has a higher coefficient of thermal expansion. 

Process Overview 

Key steps: 

1. Preparation: The mold is cleaned and lubricated. 

2. Material preparation: The rubber or plastic material is heated and melted. 

3. Injection: The raw material is injected into the mold cavity under high pressure. 

4. Cooling and curing: The liquefied material cools/solidifies in the mold cavity for plastic and heats/cures for rubber. 

5. Ejection/Removal: The finished part is ejected or removed from the mold cavity. 

Materials

There are a wide variety of rubber and plastic materials that can be injection molded. 

For example, neoprene works well in many general applications. Silicone is ideal for food processing products and other applications like medical equipment. EPDM is a synthetic rubber known for its superior resistance to heat, ozone, steam, and weather. Products made of FKM have superior heat and low-temperature resistance. 

Plastic resins include: 

• ABS
• Acetel
• Acrylic 
• Nylon 
• HDPE 
• LDPE 
• Polycarbonates 
• Polypro 
• Polystyrene 
• PVC 
• TPU 
• TPV 

We can accommodate a wide range of requests. We handle custom shapes, sizes, colors and physical properties. We also offer exceptional design and engineering assistance. 

Our offerings are specifically tailored to satisfy each customer’s unique Operational and Original Equipment Manufacturer (OEM) requirements. We implemented a Quality Management System and are certified to the ISO 9001 standards. 

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Molding Parts Manufacturer 1 Nov 2023, 2:56 pm

The plastic and rubber molding parts manufacturer you choose needs the flexibility to meet all your requirements, provide the quality and price you want, and do it all within your timeframe.  

Capacity & Capabilities 

Can your current partner supply custom shapes, sizes, colors, and physical properties? Will it take care of bulk material handling and run plastic injection molding jobs in the 50- to 650-ton range? Can it handle open cast and compression molded urethane, rubber and plastic extrusions, and rubber-to-metal bonding and provide these services on small-to-large parts? Can it offer quality design and engineering assistance, provide compression and transfer molding ranging from 350 to 800 tons, and give you a wide range of platen sizes from which to choose?  

That’s the capacity and capabilities you can expect when you hire Philpott Solutions as your molding parts manufacturer.   

If your current vendor choices do not offer this range of services, switch to one that delivers them every day. Philpott Solutions specializes in supplying custom molded and extruded rubber products and has experience serving a wide array of industries and applications. From medical hardware to chemical storage, from HVAC systems to solar energy, and automotive to military equipment, we deliver the rubber and plastic parts and products you need.

Customized to Meet Your Needs 

We are a leader in rubber and plastic molding product development and part production that’s customized to meet the specific requirements of our customers. We pride ourselves on our high levels of customer retention and base our entire business model on delivering the products and services they demand. We offer personalized service and assistance every step of the way, making your supplier interactions and each purchase seamless and stress-free. 

No matter what molding process is called for, injection, transfer, extrusion, compression or cast, Philpott Solutions has the manufacturing capabilities to deliver consistent quality rubber and plastic parts. We can also offer an array of additional services, including die-cutting, waterjet cutting, sheet metal work, and more.  

To learn more about Philpott’s capabilities as a molding parts manufacturer, call (888) 267-2206 or complete our short contact form.  

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