Why Choose the AccuTrak Series? The Leading Limit Switchbox

When it comes to efficient and reliable valve position monitoring, the AccuTrak™ series from Westlock Controls stands out as a trusted choice for industries worldwide. Commonly referred to as “limit switches,” AccuTrak switchboxes are designed to provide precise visual and electrical position indication for discrete rotary and linear devices, making them ideal for various industrial applications, particularly in hazardous and weatherproof environments. Let’s explore what makes the AccuTrak series a top choice for valve monitoring.

The Purpose of Limit Switches in Valve Monitoring

Limit switches play a critical role in process control systems by indicating the open or closed positions of valves. AccuTrak limit switchboxes offer both visual and electrical feedback for the status of 2-way and multi-ported quarter-turn and 180° valves, ensuring accurate and real-time information on valve positioning. This functionality is essential in industries where precise monitoring and control are vital, such as oil and gas, chemical processing, and water treatment.

Key Features of the AccuTrak Series

The AccuTrak series goes beyond standard switchbox functionality, offering innovative features that enhance usability, durability, and safety in industrial settings:

1. Integrated Valve Monitoring Solution

• The AccuTrak series combines all essential components into a single unit, creating a streamlined solution for monitoring process valves. This includes various switch and sensor options, wiring terminals, and a durable enclosure that withstands challenging conditions. The design allows for easy installation and setup, saving time and minimizing potential errors.

• One of the standout features of AccuTrak switchboxes is the TouchSet Cams. This patented mechanism allows for quick, simple, and secure hand-setting of limit switches, requiring only around five seconds to adjust. This feature is especially beneficial in environments where fast adjustments and minimal downtime are necessary, as it allows operators to make precise settings without the need for additional tools.

• AccuTrak switchboxes are equipped with a high-visibility visual display, enabling operators to verify valve positions at a glance. The visual display is designed to provide clear confirmation of valve performance, enhancing operational safety and efficiency by reducing the need for close inspections, particularly in environments where quick visual feedback is essential.

• The AccuTrak series supports a variety of position sensors, available in mechanical, proximity, and solid-state configurations. This flexibility allows customers to choose the best sensor for their application, depending on environmental factors and operational requirements. With options that cater to different needs, the AccuTrak series ensures reliable performance in a wide range of applications.

• Designed with durability in mind, AccuTrak switchboxes are ideal for both standard and hazardous environments. The units are built to resist harsh weather conditions and meet the requirements for hazardous locations, providing peace of mind for operators and maintenance teams. This robust design is particularly valuable in sectors like petrochemicals, where equipment reliability is crucial.

A Reliable Choice for Critical Applications

The AccuTrak series isn’t just about providing essential valve monitoring—it’s about enhancing overall system performance and reliability. Here are some reasons why the AccuTrak series is trusted by industries around the world:

• Dependable and Durable: With robust materials and precise engineering, AccuTrak switchboxes are built to withstand challenging conditions and ensure long-term reliability.
• Easy to Use: Features like the TouchSet Cams and high-visibility visual displays make the AccuTrak series incredibly user-friendly, reducing the time and effort required for installation, adjustments, and maintenance.
• Flexible and Versatile: The series offers a wide selection of switch types and sensor configurations, enabling customization based on the specific needs of each application.

AccuTrak switchboxes have earned a reputation for reliability and innovation. They offer industries a comprehensive valve monitoring solution that meets the demands of modern process control. With high-performance features and a user-centric design, the AccuTrak series empowers operators to monitor and control valves more effectively, ultimately enhancing productivity and safety.

If you’re looking to upgrade your valve monitoring system, the AccuTrak series delivers unmatched flexibility, reliability, and ease of use. Discover how the AccuTrak series can meet your specific requirements and take your operations to the next level.

AccuTrak’s Dedication to Reliability: Maximizing Uptime Through Superior Design & Innovation

In demanding industrial environments, the performance of valve position monitors directly impacts plant safety, efficiency, and uptime. With every feature carefully engineered to enhance durability and reduce maintenance, Westlock Controls’ AccuTrak series represents the gold standard in reliability. Designed with advanced materials, robust construction, and a commitment to continuous improvement, AccuTrak helps operators maximize uptime and maintain seamless operation even in extreme conditions.

Let’s take a closer look at how key features in AccuTrak’s design contribute to unmatched reliability in valve monitoring and control.

AccuTrak’s enclosure combines copper-free aluminum with a polyester powder coating to provide optimal durability and corrosion resistance. The use of copper-free aluminum minimizes the risk of galvanic corrosion, which is particularly important for environments where metal components are exposed to moisture and other corrosive elements. Additionally, the polyester powder coating adds an extra layer of protection, making the enclosure resilient against chemical exposure, UV light, and physical impacts.

• Flame Paths Iridite Coated: The flame paths are iridite coated, a treatment that enhances the metal’s resistance to corrosion and abrasion. This coating safeguards critical parts of the enclosure from wear, helping to maintain the unit’s integrity and safety over extended periods.

Enclosure: Built to Withstand the Elements

Terminal Strip: Engineered for Long-Term Durability

AccuTrak’s terminal strip is more than a connection point; it’s a critical component in ensuring secure, long-lasting electrical connections. To enhance durability, the terminal strip is specially ordered with nickel-plated brass screws and clamps. These materials offer a high level of corrosion resistance, ensuring that connections remain solid over time, even in corrosive or moisture-laden environments.

• Nickel-plated brass screws and clamps: The nickel plating protects against oxidation and wear, preventing degradation that could lead to loose connections or electrical failures. This feature minimizes the need for maintenance and reduces the risk of unexpected shutdowns.

Gasket Design: Ensuring a Reliable Seal

AccuTrak’s gasket is held in place by a dove-tail groove, which provides a secure and durable seal. This design innovation prevents the gasket from shifting or becoming dislodged, even during routine maintenance or in environments with intense vibration.

• Dove-tail groove retention: By keeping the gasket firmly in place, AccuTrak minimizes potential points of ingress, helping to maintain the internal components’ protection from dust, moisture, and other contaminants. This feature is essential for industries where harsh environmental conditions could compromise equipment integrity.

Enclosure: Built to Withstand the Elements

AccuTrak’s enclosure combines copper-free aluminum with a polyester powder coating to provide optimal durability and corrosion resistance. The use of copper-free aluminum minimizes the risk of galvanic corrosion, which is particularly important for environments where metal components are exposed to moisture and other corrosive elements. Additionally, the polyester powder coating adds an extra layer of protection, making the enclosure resilient against chemical exposure, UV light, and physical impacts.

• Flame Paths Iridite Coated: The flame paths are iridite coated, a treatment that enhances the metal’s resistance to corrosion and abrasion. This coating safeguards critical parts of the enclosure from wear, helping to maintain the unit’s integrity and safety over extended periods.

Continuous Improvement: Exceeding Industry Standards

AccuTrak’s commitment to continuous improvement means that each generation of products is designed to exceed previous standards. Recent upgrades to the AccuTrak series enclosure have made it more robust and adaptable to extreme environments. The enclosure has been third-party tested and certified to withstand lower temperatures, down to -58°F (-50°C), making it a reliable choice for applications in cold climates and challenging outdoor environments.

• Certified for low-temperature operation: Equipment failures due to temperature limitations can lead to costly downtime, especially in colder regions. By extending the operating temperature range, AccuTrak enables reliable performance in an expanded range of conditions, giving operators peace of mind and reducing the risk of temperature-related shutdowns.

How AccuTrak’s Reliability Benefits Industrial Operations

In industries such as oil & gas, chemical processing, and water treatment, unexpected downtime can be both costly and dangerous. AccuTrak’s design choices reflect an understanding of the high stakes involved in industrial operations. By incorporating corrosion-resistant materials, secure sealing technology, and low-temperature certification, AccuTrak helps operators maintain consistent performance, minimize maintenance needs, and maximize uptime.

Each feature in the AccuTrak series—from the nickel-plated terminal strip to the robust enclosure—is engineered to withstand the rigors of industrial environments. This dedication to durability and reliability ensures that AccuTrak position monitors provide dependable valve position indication year after year, even under the harshest conditions.

Trust AccuTrak for Maximum Uptime

Westlock Controls’ AccuTrak series sets a new benchmark for reliability in valve monitoring. By combining innovative design with high-quality materials, AccuTrak provides operators with the peace of mind that their equipment will function reliably, regardless of environmental challenges. With features like nickel-plated terminal screws, a secure dove-tail gasket, corrosion-resistant enclosures, and low-temperature certification, AccuTrak’s dedication to reliability ensures maximum uptime and long-term operational efficiency.

For industries where uptime is crucial, AccuTrak offers a level of dependability that translates into fewer disruptions, less frequent maintenance, and greater control over critical processes. Contact us to learn more about how AccuTrak can help support your reliability goals and keep your operations running smoothly.

If you’re looking to upgrade your valve monitoring system, the AccuTrak series delivers unmatched flexibility, reliability, and ease of use. Discover how the AccuTrak series can meet your specific requirements and take your operations to the next level. www.westlockcontrols.com 

AccuTrak Series: Leading the Industry in Versatile, Reliable Switchbox Solutions

In industrial environments, the demand for reliable and adaptable valve monitoring solutions is higher than ever. With complex requirements across industries like oil and gas, chemical processing, and water treatment, finding a switchbox series that can keep up with diverse application needs is critical. This is where the AccuTrak series shines—offering a robust suite of options that deliver precise, efficient, and reliable performance.

An Extensive Selection of Switch Options

The AccuTrak series stands out with its comprehensive range of switch types, designed to accommodate varied operational needs. From mechanical switches to proximity sensors, each type is purpose-built for durability and accuracy, even in challenging conditions. Here’s a closer look at the options available:

1. Mechanical SPDT Switches
   These single-pole, double-throw (SPDT) switches are foundational to basic operations in valve monitoring. Known for their simplicity and reliability, they provide a straightforward solution for applications that require robust, mechanical switching.
2. Inductive Proximity Sensors
   AccuTrak’s inductive proximity sensors offer non-contact operation, enhancing the longevity of the switch by reducing wear. These sensors are ideal for environments where minimizing maintenance costs and downtime is crucial.
3. Proximity / Reed Switches
   Magnum proximity and bifurcated reed switches in the AccuTrak series provide enhanced precision and reliability. Known for their snap-action breaking, they are particularly effective in automation systems where accuracy and quick response times are required.
4. Silver Bullet Switch
   For the most demanding environments, the Silver Bullet switch option is a standout. It features a 316 stainless steel casing, hermetically sealed for protection against harsh conditions. With IP66/67 ratings, it’s designed for environments where corrosion resistance and ruggedness are essential. Additionally, extensive cabling options make installation and setup flexible for different site needs.
5. MagPAC Module
   The MagPAC is a unique option within the AccuTrak series, offering a magnetic proximity switch with a single-pole, single-throw (SPST) design. The MagPAC’s hermetically sealed design and advanced diagnostics make it ideal for applications requiring high durability and reliability, such as pneumatic actuator control. With a feature set that matches the Magnum series at an equivalent price, MagPAC delivers additional value.

Specialty Options for Linear Applications

For specific applications, like short-stroke linear valves, the AccuTrak series includes linear applications with specially designed die-cast aluminum enclosures that minimize copper content for enhanced corrosion resistance. These options integrate hermetically sealed proximity switches and optional solenoid valves, making them well-suited for linear applications up to 75mm in stroke length. For enhanced durability, stainless steel enclosures are also available, further demonstrating the adaptability of the AccuTrak series.

Customizable Visual Indicators

 One of the AccuTrak series’ signature features is its customizable visual indicators, which provide clear, at-a-glance feedback on valve positions. Options include:

• Color Choices for easy identification in the field.
• Rotation Options (45°, 90°, 180°) to meet various installation requirements.
• Flow Path Indication that allows operators to quickly assess flow direction and status.
• Size Options with standard (75mm) and low-profile (37.5mm) heights for different space constraints.

Why Choose AccuTrak?

The AccuTrak series isn’t just about flexibility; it’s about delivering reliable, easy-to-use solutions that perform consistently. Here’s what sets AccuTrak apart:

• Quality and Durability – Every switch and component is built with materials selected for longevity and resilience, such as stainless steel for corrosion resistance and hermetically sealed elements for protection in harsh conditions.
• Customization – With options like the MagPAC and Silver Bullet, along with various visual indicators, the AccuTrak series offers a tailored solution for nearly any industrial valve monitoring requirement.
• Global Trust – Industries worldwide rely on AccuTrak switchboxes for dependable operation in diverse environments, from offshore platforms to chemical plants.

The AccuTrak series offers unparalleled selection, allowing industries to meet specific needs with precision and reliability. Whether you need the high durability of the Silver Bullet or the advanced diagnostics of the MagPAC, AccuTrak has you covered. Investing in the right switchbox solution is essential for operational success—choose the AccuTrak series and experience industry-leading performance and flexibility.

For more information on the AccuTrak Series, or to speak with a Westlock Controls representative, please visit our website or contact us directly. Trust Westlock Controls to elevate the reliability and efficiency of your valve monitoring and control operations.

Upgrade to Smart Valve Positioning: The Advantages of Westlock’s Smart Positioners Over Traditional Electro-Pneumatic Models

As industries demand more sophisticated control and reliability in their processes, traditional electro-pneumatic positioners often fall short. Known for their basic, mechanical systems, these positioners lack the advanced diagnostics, intuitive interfaces, and adaptability that today’s industrial environments require. The next generation of valve control lies in smart positioners—technology that elevates operational efficiency, optimizes performance, and minimizes downtime. With Westlock’s K20 and ICoT Smart Positioners, companies can experience seamless operation, faster installations, and reliable, precise control that traditional options simply can’t match.

With over 40 years of expertise in valve monitoring and control, Westlock Controls is a global leader trusted by industries to drive efficiency. Let’s explore why an upgrade to smart positioners like the K20 and ICoT is a game-changer.

Common Challenges with Electro-Pneumatic Positioners

Unplanned Downtime
Electro-pneumatic positioners rely on flap-nozzle assemblies and other mechanical parts, which are prone to wear and failure. When these parts falter, downtime can disrupt processes, and safety risks can escalate in sensitive operations. For critical applications, smart positioners with non-contact technology offer a more durable and dependable alternative.

Complex Start-Up & Maintenance
Manual calibration of traditional positioners is often labor-intensive, especially in remote or hazardous environments. Field adjustments become challenging, leading to increased time and resources spent on calibration and maintenance. Smart positioners like Westlock’s enable auto-calibration, making installation easier, even in the most challenging locations.

Lack of Precision Control
Electro-pneumatic positioners struggle to deliver fine-tuned accuracy, especially when using outdated I/P transducers and flap-nozzle mechanisms. This limitation in maintaining accuracy can impact overall process quality, whereas smart positioners ensure optimal precision with embedded microprocessors for responsive and reliable control.

Incomplete Position Feedback
Traditional positioners lack real-time visibility, providing only basic process control without integrated sensors. This gap in feedback capability hinders operators’ ability to monitor valve position and make informed adjustments, which smart positioners easily address with advanced diagnostics and continuous monitoring.

Limited Process Optimization
Due to limited adjustability, electro-pneumatic positioners can be difficult to fine-tune, often requiring additional time and manual troubleshooting. Smart positioners with digital controls, diagnostics, and protocol support allow operators to streamline their process with better flexibility and insight into performance.

The Westlock Smart Positioner Advantage

Enhanced Feedback & Visibility

Westlock smart positioners include a 4-20mA transmitter as standard, providing operators with real-time feedback on valve positioning. This visibility enables precise control, giving operators the confidence to make informed decisions that optimize system efficiency. Options like limit switches (SPDT, Magnum proximity, or inductive sensors) further enhance feedback customization for specific applications.

Built for Long-Term Reliability

Unlike mechanical systems, Westlock’s smart positioners use non-contact sensing technology and fully potted electronics to eliminate wear and tear, ensuring dependable performance in harsh environments. The frictionless spool valve design, rated for up to two billion cycles, minimizes maintenance needs and enhances reliability, setting a new standard for valve control longevity.

Intuitive Interface & Effortless Setup

Setting up Westlock’s K20 and ICoT is simple, thanks to an LCD screen, capacitive buttons, and an easy-to-navigate menu. Calibration becomes effortless with auto-calibration features that streamline commissioning and reduce human error. With the press of just two buttons, operators achieve optimal accuracy, saving time and resources from the start.

Advanced Diagnostic Capabilities

Proactive diagnostics embedded in the ICoT smart positioner, like stick-slip detection, static position error alerts, and onboard pressure sensors, allow for early detection of potential issues. These sensors monitor air supply, filter conditions, and detect diaphragm leaks, ensuring that performance issues are addressed before they lead to downtime.

Unmatched Versatility & Connectivity

Westlock smart positioners support multiple protocols, including HART, making integration seamless across various systems. Whether working with single or double-acting actuators, operators benefit from simplified inventory with one part number that can cover both configurations. The positioners are also available in rugged enclosures (Engineered Resin, low-copper Aluminum, or CF8M Stainless Steel), providing durability in corrosive or extreme environments.

Remote Mount Capability

For facilities with high-vibration, corrosive, or hard-to-reach locations, the ICoT positioner offers remote mounting up to 150 feet away from the valve. This feature enhances operational safety and convenience by allowing the control unit to be placed in accessible and protected areas, improving longevity and performance even in challenging settings.

Transforming Valve Control with Westlock

Switching from traditional electro-pneumatic to Westlock’s smart positioners not only addresses the limitations of legacy systems but also future-proofs operations. From enhanced diagnostic capabilities and user-friendly interfaces to non-contact sensing and remote mount options, the K20 and ICoT series bring industrial valve control into the digital age.

When it comes to maximizing reliability, safety, and operational control, upgrading to Westlock’s smart positioners is a strategic move that pays off in efficiency and long-term performance. Embrace smart valve control with Westlock and elevate your processes to new levels of precision and reliability.

For more information on the K20 & ICoT Positioners, or to speak with a Westlock Controls representative, please visit our website or contact us directly. Trust Westlock Controls to elevate the reliability and efficiency of your valve monitoring and control operations.

Enhance the Performance of Your Control Valve: K20 Smart Positioner FAQ

Welcome to Westlock Controls’ FAQ on the K20 Smart Positioner. Learn how this robust and user-friendly device brings reliability, versatility, and advanced functionality to your control valve applications. Below, we’ve gathered answers to some of the most frequently asked questions to help you understand the K20’s features, installation, and performance benefits.

1. What is the K20 Smart Positioner, and what sets it apart from other positioners?

The K20 Smart Positioner is a highly reliable valve control solution designed for rotary applications. It incorporates non-contact Hall Effect sensors for durability and features a frictionless spool valve manifold that can withstand over 2 billion cycles. This design eliminates mechanical wear and enhances accuracy, setting a new industry standard for reliability and low maintenance.

2. How does the K20 ensure high reliability?

The K20 is engineered with a frictionless spool manifold and non-contact sensing technology, meaning there are no mechanical linkages that wear down over time. The positioner’s robust construction is tested to endure extensive cycles, making it ideal for critical operations where uptime is essential.

3. What makes the K20’s interface user-friendly?

The K20 features a simple yet powerful interface with an LCD screen and capacitive buttons. Its menu structure is designed for easy navigation, and configuration adjustments can be made quickly. The positioner also includes a built-in quick-start guide, making setup fast and hassle-free for technicians.

4. How fast is the auto-calibration process on the K20?

The K20’s advanced microprocessor technology enables rapid auto-calibration, completing the process in just over a minute with only two button presses. This efficiency reduces setup time and ensures optimal performance from the start.

5. What is HART 7 protocol, and how does it benefit the K20 Smart Positioner?

HART 7 protocol allows for enhanced remote access, diagnostic capabilities, and seamless device communication. With HART 7 support, operators can access advanced diagnostics remotely, making it easier to monitor performance and troubleshoot without manual intervention.

6. Can the K20 be used in different environments, and what enclosure options are available?

Yes, the K20 is designed for diverse and demanding environments. It offers rugged enclosure options, including:

• Engineered Resin: Lightweight and corrosion resistant.
• Low Copper Aluminum: Suitable for industrial use with low susceptibility to corrosion.
• 316 Stainless Steel (CF8M): Provides excellent durability and corrosion resistance for harsh environments, such as chemical plants and offshore operations.

7. Is the K20 suitable for applications with varying actuation types?

Absolutely. The K20 is adaptable and can be configured for either Single or Double Acting functionality with a single part number, reducing supply chain complexity and providing operational flexibility across applications.

8. What options are available for position feedback on the K20?

The K20 includes an integrated 4-20mA transmitter for precise position feedback. It also allows for up to two limit switches, which can be selected from mechanical SPDT, Magnum proximity, or inductive sensor technology, ensuring enhanced feedback and control.

9. What is the purpose of the Beacon position indicator on the K20?

The Beacon position indicator enhances visibility in rotary applications. Its high-contrast indicators allow operators to visually confirm valve positions during startup and normal operations, improving safety and reducing potential errors.

10. How does the K20 contribute to operational efficiency and system optimization?

The K20’s advanced functionality, such as its fast auto-calibration, intuitive interface, and reliable position feedback, ensures that operations are precise and efficient. By offering consistent performance and reducing the need for frequent maintenance, the K20 helps optimize system uptime and overall plant efficiency.

11. Why should I choose the K20 for my control valve applications?

The K20 Smart Positioner combines reliability, versatility, and ease of use. Its rugged design and advanced technology provide the durability and precision needed for critical processes, while features like HART 7 protocol, a quick setup guide, and robust enclosures make it an ideal choice for a wide range of industrial applications.

For more information on the K20 Smart Positioner or to speak with a Westlock Controls representative, please visit our website or contact us directly. Trust Westlock Controls to elevate the reliability and efficiency of your valve monitoring and control operations with the K20.

Elevating Control Valve Reliability and Diagnostics: ICoT Digital Positioner FAQ

Welcome to Westlock Controls’ FAQ on the ICoT Digital Positioner. The ICoT is a trusted solution for digital valve control, with a legacy of dependability in industries like oil and gas, power, and food and beverage. Below, you’ll find answers to frequently asked questions about the ICoT’s design, functionality, and diagnostic capabilities to help you better understand this powerful control valve solution.

1. What is the ICoT Digital Positioner, and how is it different from other positioners?

The ICoT Digital Positioner is a precision control device that offers reliable and accurate position feedback for rotary and linear valves. Unlike traditional mechanical positioners, it uses advanced Hall Effect sensors and a frictionless spool valve manifold, making it exceptionally durable and reducing wear, even in demanding applications. Additionally, it supports HART, FOUNDATION Fieldbus, and Profibus PA protocols for seamless system integration.

2. How does the ICoT Digital Positioner enhance reliability?

The ICoT’s non-contact Hall Effect sensors and robust spool valve manifold minimize mechanical wear and extend product lifespan. With a cycle rating of up to 2 billion, the spool valve manifold ensures long-term reliability, while the remote mount capability allows the ICoT to be installed in a safe location away from harsh conditions, further enhancing longevity.

3. What options are available for position feedback with the ICoT?

The ICoT comes with a 4-20mA transmitter for accurate position feedback and supports various feedback options, including mechanical SPDT switches, Magnum proximity sensors, and inductive proximity switches. This flexibility allows operators to choose feedback options that best meet their application needs, ensuring precise and reliable valve monitoring.

4. How does the remote mount capability improve the ICoT’s performance?

The remote mount feature enables operators to position the ICoT away from the valve, ideal for high-vibration, corrosive, or hard-to-reach areas. This not only extends the positioner’s lifespan by reducing exposure to damaging conditions but also enhances safety by keeping it accessible for maintenance.

5. What advanced diagnostics does the ICoT provide?

The ICoT is equipped with comprehensive diagnostic tools, including:

• Stick-Slip Detection: Monitors for irregular valve movement.
• Static Position Error Alerts: Identifies deviations in valve positioning for timely adjustments.
• Air Supply Monitoring: Detects low air pressure, clogged filters, and transducer nozzle issues.
• Transducer Diaphragm Leak Detection: Alerts operators to potential leaks.
• Calibration Error Detection: Ensures accuracy in valve calibration.

These diagnostics allow for proactive monitoring, helping operators address issues before they impact valve performance.

6. How does the ICoT’s intuitive interface simplify operation?

The ICoT features a 3-button interface with a graphical LCD, making navigation and setup easy. It includes split range and reverse acting configuration options, along with an auto-calibration function, which reduces setup time, eliminates the need for manual adjustments, and ensures precise calibration from the start.

7. Can the ICoT integrate with existing systems?

Yes, the ICoT is highly compatible with existing control systems, supporting HART, FOUNDATION Fieldbus, and Profibus PA protocols for seamless connectivity. This allows the ICoT to work with a variety of control systems, providing flexible integration for diverse applications.

8. Is the ICoT suited for Intrinsically Safe and Non-Incendive applications?

Yes, the ICoT Digital Positioner is certified for both Intrinsically Safe and Non-Incendive applications, making it suitable for hazardous environments where safety is a priority. This versatility ensures the ICoT can be deployed in a wide range of challenging and high-risk locations.

9. How does the ICoT improve operational efficiency and reduce downtime?

With advanced diagnostic capabilities, the ICoT enables proactive monitoring and quick troubleshooting, helping operators to detect and resolve issues before they lead to failures. The auto-calibration and remote mount capabilities further reduce downtime, providing optimal performance with minimal maintenance.

10. Why should I consider the ICoT for my valve control applications?

The ICoT Digital Positioner offers a blend of reliability, advanced diagnostics, and flexibility that is unmatched in the industry. Its durable construction, comprehensive feedback options, seamless connectivity, and safety certifications make it an ideal choice for a variety of demanding applications across industries.

For more information or to speak with a Westlock Controls representative, please visit our website or contact us directly. Embrace the next level of control and reliability with the ICoT Digital Positioner, a solution designed to elevate performance and minimize downtime in your valve applications.

Introducing the Westlock Beacon Portal: Your Gateway to an Enhanced Customer Experience

We are excited to introduce The Beacon Portal, Westlock’s innovative customer platform that is designed to transform how you interact with our products and services. This state-of-the-art portal offers a seamless experience, empowering you to manage your needs effortlessly while maximizing efficiency and productivity.

What Can You Expect from the Beacon Portal?

The Beacon Portal is more than just a tool; it’s your comprehensive resource for an enhanced customer experience. Here’s how it will benefit you:

1. Easy Order Management
Simplify your order process with the Beacon Portal. Gain full transparency on your order status and access all your quotes and orders in one centralized location. Say goodbye to the complexity of managing orders and save valuable time.

2. Expedited Quote Generation
Generate quotes swiftly and efficiently with direct RFQ entry and part number lookup capabilities. The upcoming product configurator feature will further streamline your process, making it easier than ever to get the information you need to move forward with your projects.

3. Enhanced Customer Service
Access a wealth of resources and dedicated eSupport within the Beacon Portal. Whether you need RMA control, troubleshooting assistance, or in-depth product information, everything is at your fingertips. Our commitment to superior customer service is evident in every aspect of this platform.

4. Personalized Experience
The Beacon Portal is tailored to provide a personalized experience that meets your specific needs. With customizable customer dashboards, streamlined control management, and memo notifications, the portal ensures that you have the right tools to enhance your operations and stay informed.

Join Us on This Exciting Journey

At Westlock, we are dedicated to providing you with the best tools and resources to ensure your success. The Beacon Portal exemplifies our commitment to enhancing your experience with us. We are confident that this platform will revolutionize the way you interact with Westlock, and we look forward to partnering with you as you achieve your goals.

To learn more about joining the Beacon Portal or to request onboarding, simply reach out to our team at portalsupport@westlockcontrols.com. Our dedicated support staff is ready to assist you with gaining access to the portal, walking you through the initial onboarding process, and answering any questions you may have about the platform’s features and benefits.

How Low-Power Solenoid Valves Transform Industrial Automation

In today’s fast-paced industrial environments, efficiency and precision are paramount. Equipment must operate reliably, with minimal downtime, to keep production lines running smoothly. One often overlooked but crucial component in this process is the solenoid valve, responsible for controlling the flow of fluids and gases. While solenoid valves come in various designs, Westlock’s Quantum Series stands out for its integration of low power solenoid valves, which are revolutionizing industrial automation by offering a combination of performance, reliability, and energy efficiency.

Here’s why these low-power solenoid valves are true game-changers for industrial applications.

1. Energy Efficiency

Energy consumption is a significant consideration in any industrial setting. High energy costs can quickly add up, especially in large-scale operations where multiple solenoid valves are in use. The Quantum Series addresses this by utilizing low power solenoid valves that consume significantly less energy compared to traditional solenoid valves. This reduction in energy consumption not only helps reduce operational costs but also contributes to more sustainable practices, a key goal for many industries today.

Low power solenoids require fewer watts to activate the valve, reducing the overall electrical load on a facility. This means businesses can run more valves on the same power infrastructure, enabling better scalability without increasing energy costs.

2. Extended Lifespan

Traditional solenoid valves can wear out faster due to the higher power consumption, which puts more strain on the electrical components and valve mechanics. However, the Quantum Series’ low power solenoids generate less heat during operation, reducing wear and tear on the valve components.

This results in an extended lifespan, meaning fewer replacements and less downtime for maintenance, which directly translates to higher productivity and lower maintenance costs. For industries running high-cycle operations, such as oil and gas or chemical processing, this feature is invaluable.

3. Improved Safety

In hazardous environments such as oil refineries, chemical plants, or mining operations, safety is always a top priority. The Quantum Series’ low power solenoid valves are designed to operate in intrinsically safe circuits. By reducing the amount of power required, the risk of electrical sparks or overheating is minimized, which significantly decreases the chances of an explosion in volatile environments.

Additionally, these solenoid valves are built with non-incendive components, meaning they can operate in environments where flammable gases or dust particles are present without igniting them. This feature ensures that the Quantum Series solenoid valves are a safer option for industries that handle hazardous materials daily.

4. Compact Design and Flexibility

In industrial automation, space is often at a premium. The low power solenoid valves in the Quantum Series are known for their compact design, which makes them ideal for applications where space constraints are a concern. Their smaller size doesn’t compromise performance, as these solenoid valves are still capable of handling a wide range of media types and pressures with the same reliability as larger, more power-hungry models.

This compactness also adds flexibility to system designs, allowing engineers to integrate them into existing setups without requiring significant modifications. Additionally, the low power requirement allows them to be powered by a wider range of control systems, further enhancing their application versatility.

5. Faster Response Times

In industrial automation, every second counts. The Quantum Series low power solenoid valves are designed to offer faster response times than their traditional counterparts. By utilizing less power, these valves can open and close more quickly, ensuring rapid and accurate control of fluid or gas flow.

This enhanced response time is particularly important in processes where precise timing is critical, such as in pharmaceutical production, food and beverage processing, or automated material handling systems. Faster response times contribute to higher production speeds and better control over the solution, reducing waste and improving overall efficiency.

6. Simplified Wiring and Installation

Industrial environments are often complex, with miles of wiring needed to power and control various components. Low power solenoid valves reduce the complexity of wiring because they can be driven by smaller, simpler power sources. This means you need less heavy-duty wiring, which simplifies installation and reduces costs.

The Quantum Series further improves this process by offering solenoid valves with modularity in mind. The design enables easy integration into valve automation systems, whether new or retrofitted. By reducing installation time and simplifying electrical requirements, these valves help companies get their systems up and running more quickly and efficiently.

Unlocking the Power of Efficiency in Automation

In the world of industrial automation, the Quantum Series with low power solenoid valves offers a significant advancement. These valves are not only more energy-efficient, durable, and safe but also provide faster response times and simpler installation processes, making them a perfect fit for modern industrial environments.

Whether you’re looking to cut energy costs, enhance safety, or streamline operations, Westlock’s Quantum Series solenoid valves deliver the ideal solution for your valve automation needs.

For more information on the Quantum Series, visit our website, or contact our team of experts today at www.westlockcontrols.com.

Protecting Your Valve Control Systems in Any Environment: The Quantum Series Advantage

In the world of industrial automation, valve control systems are at the heart of critical processes, managing the flow of gases, liquids, and other materials with precision. From oil refineries to chemical plants and offshore platforms, these systems must operate flawlessly, often in harsh and hazardous environments. The consequences of a failure can be catastrophic, both in terms of safety and operational downtime. That’s where Westlock’s Quantum Series comes in—engineered to offer unmatched protection and performance, no matter the conditions.

Designed to meet the strictest safety standards and built to endure the most demanding environments, the Quantum Series offers comprehensive protection for valve control systems in hazardous areas. Whether you’re dealing with extreme temperatures, corrosive chemicals, or explosive atmospheres, Quantum is your trusted partner for reliability, safety, and durability.

 Why Valve Control Protection Matters

Valve control systems are not just components; they are essential to maintaining the integrity of industrial processes. A malfunction in the valve control system can lead to unplanned downtime, production losses, environmental hazards, or even life-threatening situations. For industries like oil and gas, petrochemicals, and mining, operating in hazardous environments is the norm, not the exception.

To safeguard these critical systems, it is imperative to have reliable control monitors that can withstand the toughest conditions. This is where Quantum truly excels—offering protection and functionality that meet the highest global safety standards, including SIL 3 compliance for use in Safety Instrumented Systems (SIS).

Quantum’s Role in Critical Safety Instrumented Systems (SIS)

Safety Instrumented Systems (SIS) are essential for preventing dangerous failures in industrial processes. SIS provides an additional layer of protection by automatically shutting down processes if certain unsafe conditions are detected. To perform this life-saving function, the equipment used in SIS must meet stringent safety standards, ensuring reliable operation under all circumstances.

Quantum is designed to excel in these environments by offering SIL 3 certification, one of the highest levels of safety integrity for safety-related systems. This means Quantum meets the rigorous standards required to be part of SIS in industries where safety is paramount. Whether in offshore oil platforms, chemical processing plants, or gas distribution systems, Quantum is built to handle these high-stakes applications with absolute reliability.

Rugged Enclosures for Maximum Protection

One of the standout features of the Quantum Series is the flexibility of its enclosures, engineered to thrive in a wide range of hazardous environments. Quantum is available in aluminum, engineered resin, or stainless steel enclosures, each designed to provide robust protection for the internal components, ensuring they remain safe from environmental and operational hazards.

1. Explosionproof/Flameproof Protection

In industries dealing with flammable gases, vapors, or dust, the risk of explosions is ever-present. Quantum’s explosionproof/flameproof enclosures are designed to prevent ignition of external explosive atmospheres. These enclosures contain any internal explosions and prevent them from spreading to the surrounding environment. This makes Quantum ideal for industries such as oil and gas, where the potential for explosive atmospheres is high. The rugged construction ensures that these enclosures meet global standards for explosionproof protection, safeguarding both people and equipment.

2. Intrinsically Safe Design

Quantum also offers intrinsically safe options, designed for use in areas where there is a risk of ignition from electrical equipment. Intrinsically safe systems limit the energy available to electrical circuits, ensuring they cannot ignite flammable gases or dust, even in fault conditions. This level of protection is vital in environments like chemical plants and pharmaceutical manufacturing, where the presence of volatile substances can pose a serious risk.

3. Non-Incendive and Increased Safety Options

For areas where the risk of explosive atmospheres is lower but still present, Quantum’s Non-Incendive and increased safety options provide additional layers of protection. These enclosures are designed to prevent the occurrence of sparks or excessive heat that could ignite nearby materials. The increased safety enclosures are particularly suited for environments that require the utmost reliability in electrical equipment without compromising safety.

4. Weatherproof or General Purpose

Even in non-hazardous environments, industrial equipment is often exposed to extreme weather conditions. Quantum’s weatherproof enclosures offer robust protection against moisture, dust, and extreme temperatures, making them ideal for outdoor or exposed applications. Whether your operation is in an arid desert or a freezing offshore platform, Quantum’s weatherproof enclosures ensure long-term reliability and minimal maintenance.

Built for Durability

When it comes to industrial automation, durability is as critical as safety. Quantum is built to withstand some of the most challenging environmental conditions, ensuring continuous operation in places where others might fail.

• Aluminum enclosures provide a lightweight yet durable option, resistant to corrosion and extreme temperatures, making them suitable for a wide variety of applications.
• Engineered resin enclosures are perfect for environments where chemical resistance is crucial, offering high durability and resistance to a range of corrosive substances.
• Stainless steel enclosures offer maximum protection in the most aggressive environments, providing resistance to both physical impacts and chemical corrosion.

No matter the environment, Quantum’s robust design ensures the longevity and reliability of your valve control systems, even in the most demanding industrial settings.

Unmatched Safety & Performance

For industries that operate in hazardous environments, valve control systems are not just a convenience—they are a critical component of safe and efficient operations. The Quantum Series by Westlock offers the ultimate protection, combining SIL 3 certification for safety, explosionproof and intrinsically safe enclosures, and unparalleled durability.

Whether your operations involve flammable gases, corrosive chemicals, or extreme weather conditions, Quantum is engineered to perform flawlessly. By choosing Quantum, you are investing in the future of your industrial automation, ensuring compliance with the most rigorous safety protocols and delivering unmatched reliability for your valve control systems.

Ready to protect your systems in any environment?

For more information on the Quantum Series, visit our website, or contact our team of experts today at www.westlockcontrols.com.

The Ultra-Reliable Solenoid Pilot Valve

In the high-stakes world of industrial automation, reliability is non-negotiable. Operations must continue without interruption, even in the most challenging environments, and any downtime can lead to costly delays or safety hazards. That’s why Westlock’s Falcon Series, an ultra-reliable solenoid pilot valve, is setting a new standard in valve control systems. Integrated into the Quantum Series, the Falcon Series offers unparalleled durability, precision, and performance, making it a game-changer for industries that demand nothing less than perfection.

Whether in oil and gas, chemical processing, or any industry where valve automation is critical, the Falcon Series is designed to meet the toughest demands with ease. Here’s why the Falcon Series solenoid pilot valve, built into the Quantum Series, is the go-to solution for reliable and efficient valve control.

 What is the Falcon Series?

At its core, the Falcon Series is an advanced solenoid pilot valve that delivers precise, dependable control over pneumatic actuators and valves. Engineered for rugged performance in harsh environments, the Falcon Series offers high reliability in controlling the flow of compressed air or gases to actuators, ensuring smooth and accurate valve operations.

By integrating the Falcon solenoid pilot valve into the Quantum Series, Westlock provides an all-in-one solution that combines cutting-edge control technology with robust, industrial-grade enclosures, giving customers a system that performs reliably, even in the most demanding applications.

Key Benefits of the Falcon Series Solenoid Pilot Valve

Unmatched Reliability in Critical Applications 
The Falcon Series solenoid pilot valve is engineered to deliver exceptional reliability in industrial automation. Built for use in critical environments, the Falcon is designed to maintain optimal performance over long periods of continuous operation. This reliability ensures that valve actuation occurs precisely when needed, minimizing the risk of system failures or downtime in crucial processes.

Integrated into the Quantum Series for Enhanced Durability 
The Quantum Series is known for its durable enclosures that protect sensitive control equipment in the harshest conditions. With options like aluminum, engineered resin, and stainless steel, these enclosures are explosionproof, intrinsically safe, and designed for weatherproof or general-purpose use. When combined with the Falcon solenoid pilot valve, the Quantum Series creates a robust control solution capable of withstanding extreme temperatures, corrosive environments, and explosive atmospheres.

High-Performance in Hazardous Areas
For industries operating in hazardous environments, the Falcon Series solenoid pilot valve is designed to meet the most stringent safety standards, including certification for SIL 3 environments, making it suitable for Safety Instrumented Systems (SIS). This level of safety compliance ensures the Falcon Series can be trusted in environments where the risk of explosion or fire is present, providing peace of mind for operators and plant managers alike.

Precise and Fast Valve Actuation
The Falcon Series excels in delivering precise and fast valve actuation. This high level of accuracy ensures that valve operations occur at exactly the right moment, reducing the likelihood of process interruptions or inefficiencies. Whether it’s regulating pressure, controlling flow, or ensuring safety in critical operations, the Falcon solenoid pilot valve provides the precise control necessary for smooth, continuous operation.

Low Power Consumption
One of the standout features of the Falcon Series solenoid pilot valve is its low power consumption, making it ideal for applications where energy efficiency is key. The Falcon Series minimizes energy usage without sacrificing performance, making it a cost-effective choice for long-term, high-frequency operations.

Built for Harsh Environments
Industrial settings are often exposed to dust, moisture, extreme temperatures, and corrosive substances. The Falcon solenoid pilot valve, when housed in the Quantum Series’ rugged enclosures, is designed to thrive in these conditions. Its weatherproof, explosionproof, and flameproof capabilities ensure that the Falcon Series continues to perform, even in the most challenging environments.

Minimized Maintenance and Extended Service Life
Thanks to its robust design, the Falcon Series solenoid pilot valve requires minimal maintenance, reducing operational downtime and maintenance costs. The reliability of the Falcon ensures long-lasting performance, allowing operators to focus on production rather than costly repairs or unexpected failures.

Why the Falcon Series is a Game-Changer for Industrial Automation

The integration of the Falcon Series solenoid pilot valve into the Quantum Series is a breakthrough in industrial valve control. With a focus on reliability, precision, and safety, the Falcon Series ensures that every operation runs smoothly, even in hazardous or high-demand environments.

For industries like oil and gas, petrochemicals, or any application that requires reliable valve control in hazardous environments, the Falcon Series offers the perfect combination of cutting-edge technology and unmatched durability. From precise valve actuation to enhanced safety compliance, this solenoid pilot valve sets new standards in performance and reliability.

Experience the Power of Falcon with the Quantum Series

If you’re looking for a valve control solution that delivers ultra-reliable performance and meets the toughest industry standards, the Falcon Series, built into the Quantum Series, is the answer. Whether your operations are in hazardous areas, require high-frequency actuation, or need a robust solution for harsh environments, the Falcon Series provides the reliability and efficiency you need to keep your systems running smoothly.

Upgrade your valve control systems with the Falcon Series solenoid pilot valve today and experience the difference.

For more information on the Falcon Series, visit our website, or contact our team of experts today at www.westlockcontrols.com.